[AT] Statistics In Tractor Manufacturing Was Bicycle Program

Cecil Bearden crbearden at copper.net
Thu Sep 19 06:14:54 PDT 2019


Would the piston hit the valve if the valve sticks??
Cecil

On 9/19/2019 1:34 AM, deanvp at att.net wrote:
>
> I just purchased a Parts GT235 JD Garden Tractor that was advertised 
> as needing a replacement engine amongst other things. Had a really 
> good 48” deck and really good tires too. Has an 18HP Vanguard 
> replacement Briggs and Stratton engine in it. No compression on #1 
> Cylinder. Pulled Tapped Cover,  Intake valve not closing.  Couldn’t 
> pull it closed.  Removed head and the problem was a bent valve stem. 
> The push rods were not bent. Haven’t figured out how that valve stem 
> got bent. I have been told that if the Briggs engine gets too hot the 
> valve will stick and bend. How does a valve stem get bent without 
> bending the push rod.   Sum Ting Wong.  Just a bad valve???
>
> Dean VP
>
> Snohomish, WA 98290
>
> *From:* AT <at-bounces at lists.antique-tractor.com> *On Behalf Of *Jim 
> Becker
> *Sent:* Wednesday, September 18, 2019 5:28 AM
> *To:* Antique Tractor Email Discussion Group 
> <at at lists.antique-tractor.com>
> *Subject:* Re: [AT] Statistics In Tractor Manufacturing Was Bicycle 
> Program
>
> Henry, do you also find the rocker arm bracket bolt loose when the 
> push rods get bent?  As Steve pointed out, it seems unlikely that 
> sticky valves would result in 2 bent push rods at/near the same time.  
> My knowledge of the Kawasaki V-twin consists of what I read in this 
> thread.  But I wonder if the failure mode is overheating allowing the 
> rocker arm bracket to get loose, allowing the push rods to get loose 
> and bend. Maybe the fix is to add a bend-over tab type retainer to the 
> bolt.
>
> Jim Becker
>
> *From:*Stephen Offiler
>
> *Sent:*Wednesday, September 18, 2019 3:44 AM
>
> *To:*Antique Tractor Email Discussion Group
>
> *Subject:*Re: [AT] Statistics In Tractor Manufacturing Was Bicycle Program
>
> Henry, is yours is a Kawasaki V-twin?  Are you just replacing the bent 
> pushrods?   Based on the Internet chatter I've read on the lawn 
> forums, the root cause is sticky valves, and the permanent solution is 
> a new head (comes complete with valve guides and seats) and new 
> valves.  That's what I'm doing right now, reusing only the valve 
> springs, keepers, and rocker arms. In my case, it wasn't even a 
> question, because my head gasket was blown, so that head is certainly 
> warped too.
>
> These engines are sensitive to proper cooling airflow.  Again with the 
> lawn forums, seems I'm far from the only one who has had an overheat 
> without realizing it. Mostly it's grass clippings that cause the 
> problem although mine was mouse nest.  People talk about removing the 
> shrouds every X hours to clean the fins.    Actually a really easy 
> job.  The bolt holes in the main shroud are slots, you just loosen the 
> fasteners and pull it straight off.
>
> SO
>
> On Tue, Sep 17, 2019 at 9:03 PM Henry Miller <hank at millerfarm.com 
> <mailto:hank at millerfarm.com>> wrote:
>
>     I've had the bent pushrod 3 times now in mine, it has always been
>     both, though I too can't figure out why both should go at the same
>     time.
>
>     -- 
>
>       Henry Miller
>
>     hank at millerfarm.com <mailto:hank at millerfarm.com>
>
>     On Tue, Sep 17, 2019, at 8:27 AM, Stephen Offiler wrote:
>
>         Mine is a long story.  All my stories are long ;-)
>
>         Gravely zero-turn with 24HP Kawasaki V-twin.  I keep it
>         maintained by the book, and use it pretty hard but not
>         abused.  It ends up being stored in places where mice are just
>         going to be present, no way to eradicate them (and yes there
>         are cats around). Quite a while ago, could have been early '18
>         or back even further in '17, I was checking the air filter
>         (which I do roughly every 3-4 mows) and found it had a huge
>         hole chewed in it.  That means I probably ran the machine
>         unfiltered a couple times.  Suspicious and worried, I pulled
>         the shrouds, and found the #1 cylinder fins just packed with
>         slow-roasted mouse-nest.  Most likely, I ran it a couple times
>         with impaired cooling on that cylinder, and it overheated.  I
>         cleaned it all out and went back to mowing.  It ran well,
>         plenty of power, but I did notice an increase in oil
>         consumption.  I wondered if that was the overheating, or the
>         ingestion of unfiltered dusty air.  I didn't really feel like
>         tearing it down so I just kept running it.  And, with an eye
>         on oil level, it did fine for 1-2 years, until just recently. 
>         It coughed and started running poorly.  Drove it into the shop
>         and found #1 was barely warm; it was only running on #2.  Tore
>         into #1 and found both rods bent plus the bolt holding the
>         "Rocker arm bracket" was very loose.  What the internet tells
>         me is that overheat leads to sticky valves and when a valve
>         sticks the pushrod gets out of place and bends.   That sounds
>         very plausible but I'm still not sure how I bent BOTH of them
>         and how that loose rocker bracket happened.  Oh and the head
>         gasket is blown on that side, which probably explains the
>         increased oil consumption.  I am replacing the whole head,
>         pushrods, valves, valve seals, gaskets.  Cost about $300 in
>         parts online.  Waiting right now for parts to arrive and the
>         grass is still growing.
>
>         SO
>
>         On Tue, Sep 17, 2019 at 8:46 AM Cecil Bearden
>         <crbearden at copper.net <mailto:crbearden at copper.net>> wrote:
>
>             The only time I bent a push rod was when I over revved the
>             engine.  It was on a 292 Ford V-8 in an old 57 4wd F100. 
>             I got stuck and had to give it the gas to get out.  I
>             straightened the rod out on an anvil and it i still running...
>
>             Cecil
>
>             On 9/17/2019 6:03 AM, Henry Miller wrote:
>
>                 My zero turn is in the shop with the same bent
>                 pushrods issue. Second time this summer. I'm thinking
>                 about a different engine... I have the replacement
>                 rods, but I found a small spring by the valves that
>                 doesn't come from anywhere obvious. I'll have to tear
>                 into it more now to see what else is wrong.
>
>                 -- 
>
>                 Henry Miller
>
>                 hank at millerfarm.com <mailto:hank at millerfarm.com>
>
>                 On Mon, Sep 16, 2019, at 3:51 PM, Stephen Offiler wrote:
>
>                     Mike M - that just happened to me yesterday!  I've
>                     got a Gravely zero-turn with Kawasaki V-twin that
>                     bent a pushrod at 306 hours (known issue, easy-ish
>                     fix).  It is sitting right now waiting for parts
>                     to arrive. Yesterday, I was walking past and
>                     happened to look down and saw 600 and something
>                     hours on the meter, which was odd but didn't quite
>                     register until it clicked over another tenth digit
>                     while I was watching. That happens once every 6
>                     minutes, so I got real lucky to see it.  I guess
>                     the key got bumped somehow during disassembly 
>                     Now, all the service reminders are saying "CHG
>                     NOW".  I'm doing engine oil and air filter now
>                     anyway, but losing the service reminder on the
>                     hydro units bugs me.  It added 337 hours sitting
>                     still (divide by 24 to see how long I've been
>                     waiting for parts, and therefore how long the
>                     grass is getting!). Since I'm not likely to ever
>                     sell this machine, I don't really care that much
>                     about the fake hours.
>
>                     Steve O.
>
>                     On Mon, Sep 16, 2019 at 4:09 PM Mike M
>                     <meulenms at gmx.com <mailto:meulenms at gmx.com>> wrote:
>
>                         I have a Scag zero turn that I bought new, I
>                         put about 350 hours on it over the course of
>                         several years. When I parked it this last
>                         fall, I accidentally left the key on, so when
>                         I went to start it this Spring I had 3500
>                         hours on it. Fortunately my daughter works at
>                         the dealer so I was able to buy a new one.
>
>                         Mike M
>
>                         On 9/16/2019 2:42 PM, Spencer Yost wrote:
>
>                             New tractors have hours embedded in the
>                             computer. Replacement computers are easily
>                             spotted by the metadata in the computer.  
>                             So for approximately the last 10-15 years
>                             we have a reliable indicator of usage or
>                             computer replacement/tampering on most
>                             models.
>
>                             However, being able to obtain the
>                             equipment and software necessary to read
>                             the computer is still a sticking point and
>                             at the heart of the right to repair
>                             lawsuits going around.   These lawsuits
>                             are extending to other equipment and
>                             devices. So farmers were actually at the
>                             forefront of this movement.
>
>                             Ok fine print for the following:
>
>                             This is not a political statement. I
>                             absolutely positively never endorse any
>                             presidential candidate publicly on this
>                             list nor should the following be construed
>                             as support for the candidates mentioned. I
>                             only add the following statements and link
>                             as a way to let y’all know that our
>                             frustrations with equipment are being
>                             heard by some.  Ok enough with the fine print:
>
>                             Elizabeth Warren added support for the
>                             right to repair movement as one of her
>                             written policy planks - To my knowledge
>                             the only one but the movement should grow
>                             to the point candidates probably won’t be
>                             able to ignore it. Here’s Warren’s policy
>                             paper on agriculture in general but in
>                             that she specifically mentions right to
>                             repair:
>
>                             https://medium.com/@teamwarren/leveling-the-playing-field-for-americas-family-farmers-823d1994f067
>
>                             I am watching the right to repair movement
>                             closely.
>
>                             Spencer
>
>                             Sent from my iPhone
>
>                             On Sep 16, 2019, at 10:29 AM, Al Jones
>                             <farmallsupera1 at gmail.com
>                             <mailto:farmallsupera1 at gmail.com>> wrote:
>
>                                 No.  If your tachometer goes bad, you
>                                 get a new one with 0000.0 hours.
>
>                                 Al
>
>                                 On Sun, Sep 15, 2019 at 11:52 PM Cecil
>                                 Bearden <crbearden at copper.net
>                                 <mailto:crbearden at copper.net>> wrote:
>
>                                     Probably not, and the mileage on
>                                     the title of an auto or truck is
>
>                                     nothing that can be relied on... I
>                                     used to be able to tell by the wear
>
>                                     on floorboards, rust, paint
>                                     scratches etc if a trucks mileage was
>
>                                     right. Tractors are a different
>                                     animal. Usually just change the tires
>
>                                     and if repainted, change the hoses
>                                     and belts, new seat and cab interior
>
>                                     and it is a new tractor.
>
>                                     Cecil
>
>                                     On 9/15/2019 8:36 PM, Jack wrote:
>
>                                     > Tractors are not titled.
>                                     Automobiles and trucks are. When
>                                     you sell an auto, you record the
>                                     mileage at time of sale and your
>                                     signature. Is it even illegal to
>                                     alter the hour meter on a tractor?
>
>                                     >
>
>                                     > -----Original Message-----
>
>                                     > From: AT
>                                     <at-bounces at lists.antique-tractor.com
>                                     <mailto:at-bounces at lists.antique-tractor.com>>
>                                     On Behalf Of Cecil Bearden
>
>                                     > Sent: Saturday, September 14,
>                                     2019 7:33 PM
>
>                                     > To: at at lists.antique-tractor.com
>                                     <mailto:at at lists.antique-tractor.com>
>
>                                     > Subject: Re: [AT] Statistics In
>                                     Tractor Manufacturing Was Bicycle
>                                     Program
>
>                                     >
>
>                                     > The New Holland Money Pit is what
>                                     it is because somewhere in its
>                                     history the hour meter was turned
>                                     back.  New tires were installed
>                                     and it was made to look like a 5
>                                     yr old tractor with about 200 hrs
>                                     per year.
>
>                                     > Cecil
>
>                                     >
>
>                                     > On 9/14/2019 10:26 AM, James Peck
>                                     wrote:
>
>                                     >> Some years ago I did participate
>                                     in an academic Statistical Quality
>                                     Control course. Much of the course
>                                     involved the Weibull Distribution.
>                                     If I remember correctly, the
>                                     Weibull Curve predicted the
>                                     lifespan of a manufactured
>                                     assembly such as a tractor. It
>                                     appears to be a gift from the
>                                     mathematicians.
>
>                                     >>
>
>                                     >> https://en.wikipedia.org/wiki/Weibull_distribution
>
>                                     >>
>
>                                     >> The same distribution probably
>                                     predicts that Cecil’s New Holland
>                                     money pit will continue to be so
>                                     and will suffer an early demise.
>
>                                     >>
>
>                                     >> [Stephen Offiler] I never took a
>                                     whole semester of Statistics.
>                                     Instead, we had a course called
>                                     Engineering Experimentation, which
>                                     was heavy on experiment design and
>                                     statistical data analysis. That
>                                     gave me a very good appreciation
>                                     for the practical application of
>                                     statistics. Out in the real world,
>                                     on-the-job training programs in
>                                     quality control principles in
>                                     manufacturing (Deming, Juran, Lean
>                                     Six Sigma) continued to solidify
>                                     the practical applications.
>
>                                     >>
>
>                                     >> [Cecil Bearden] Steve: I nearly
>                                     flunked statistics I only passed
>                                     because I was a graduating senior.
>                                     However, I did flunk Rocks & Clods
>                                     2124 and had to find another 4
>                                     hours to graduate. Then 35 years
>                                     later I retire as a Geotechnical
>                                     engineer designing foundations. !!!
>
>                                     >>
>
>                                     >> [Stephen Offiler] I'm not sure if
>                                     that is an interesting statistic,
>                                     or simply predictable
>                                     statistically. All you just said
>                                     is that a bell-curve distribution
>                                     for 2-year degrees overlaps a
>                                     bell-curve distribution for 4-year
>                                     degrees.
>
>                                     >>
>
>                                     >> [ James Peck] The interesting
>                                     statistic is that some technical 2
>                                     year programs have higher starting
>                                     incomes than many 4 year degree
>                                     programs. People who complete such
>                                     a program can later take a 2+2
>                                     program to get a four year degree
>                                     if they choose.
>
>                                     >>
>
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